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Custom Shaped Plastic Cards

Introducing our new laser technology that creates Unique Shaped ECO-FRIENDLY plastic cards.

We use the latest technology to deliver cards that come in a multitude of shapes and sizes to fit your needs.

If you can imagine it, chances are we can make it! Call our expert team today to discuss your ideas.

Made using recycled plastic

The details...

Have a unique shape your looking for? we offer affordable prices in small runs from 100-1000 cards. If you need bigger orders and different size, we can build any tool to any shape or size for your own individual look. Let us know what you need and we can help.

Size and Shape

Any shape within the size of a credit card 85mmX54mm

Eco Friendly Material

Made with recycled plastic, at no extra cost

Thickness

760 Mic (Same as credit cards)

Printed both sides

Full colour (CMYK) gloss finish It's included in our price.

Configure and price Order Now

Configure and price

Build your Custom Shaped Cards

Choose the stock, quantity, finishes and artwork route. You can preview the result and add more than one product to your basket.

Production time: 10–15 working days. Express options are available on request.

Card specification

Quantity

Artwork

Upload artworkFront, back or one two-sided fileI need design supportTell us what you need

Front artwork PDF, JPG or PNGNo front file selected

Back artwork optional · PDF, JPG or PNGNo back file selected

One file with both sides optional · PDF, JPG or PNGNo two-sided file selected

After uploading your artwork, our artwork team will send you proofs for approval. If any changes are needed, let us know then. PDF previews show page one locally. Artwork setup & templates

Artwork help

Set your artwork up with confidence

For a standard 85 × 54 mm card, add 3 mm bleed on every edge and keep text safely inside the trim. Use the diagram below while preparing both the front and back.

Artwork 91 × 60 mm Trim 85 × 54 mm Safe area 79 × 48 mm

Print-ready checklist

ColourUse CMYK colour.
ResolutionUse 300 dpi images at final size.
BleedExtend backgrounds to the 91 × 60 mm page edge.
TextKeep text at least 3 mm inside the trim.
FontsOutline fonts in flat artwork, or include them with native files.
Two sidesSupply front and back as separate files.

Uploading a preview: PDF, JPG and PNG can be previewed in the card builder. Your original print-ready files remain unchanged and are checked before production.

PDFStandard card templateExact 91 × 60 mm setup reference ZIPEditable template packPDF, Illustrator and Photoshop files GUIDEArtwork setup guidePrintable dimensions and checklist

Custom-shaped card? Confirm the cutter guide with PCE before preparing final artwork; the standard-card dimensions above are only a general artwork reference.

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   Isa Mohammed 
 
 
 
 Trustindex verifies that the original source of the review is Google. Very good experience. I spoke to Maddy via email and she was very good. Very responsive and I am happy with the product and it came via the post fast as well. Good price too
  
 
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   Peap Po 
 
 
 
 Trustindex verifies that the original source of the review is Google. Extremely helpful, quick & thorough, I have always been pleased with the results.
  
 
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   Scarlett Mitcheson 
 
 
 
 Trustindex verifies that the original source of the review is Google. I purchased a batch of company keychains from Plastic Card Experts and had a very good experience. The website was easy to navigate and the sales team was quick to respond to any queries. The Key chains arrived on time and in the condition that i wanted and they moved the placement of the key chain hole with no additional fee. Would order again.
  
 
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   Katie Holliman 
 
 
 
 Trustindex verifies that the original source of the review is Google. Very responsive, good quality product & efficient delivery.  Thank you.
  
 
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   Pete Smith 
 
 
 
 Trustindex verifies that the original source of the review is Google. Quick turn around and great product. Fantastic service..
  
 
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   Jade Firth 
 
 
 
 Trustindex verifies that the original source of the review is Google. Fantastic ID cards, quick delivery and great customer service
  
 
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   diana birzan 
 
 
 
 Trustindex verifies that the original source of the review is Google. Lovely experience, amazing team! Everything was perfect from design to the finished product.
  
 
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   Abby Forbes 
 
 
 
 Trustindex verifies that the original source of the review is Google. Thank you so much for the quick turnaround on this urgent order. They came promptly on the Saturday and they looked amazing that team was so happy with them. Definitely due to make more orders!
  
 
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   Happiness Ativie 
 
 
 
 Trustindex verifies that the original source of the review is Google. I 100% recommend. Upon contacting the team through the online number, they promptly and effectively addressed my inquiries. My order arrived within just two days of placing it, and although I was initially skeptical because I found them through a quick google search and had no prior recommendation from anyone, I was genuinely impressed by their communication and the quality of my order.
  
 
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   Claire Strange 
 
 
 
 Trustindex verifies that the original source of the review is Google. Quick delivery and great communication

Special shaped cards

Okay, now we’re getting to the real fancy stuff.

Die cutting gives us the ability to go beyond the rectangle, to make cards that in any shape we like or with little holes punched in them or whatever.

Let’s say you’re in the tyre business. We could make your card a circle – that would be clever, eh?

Card shapes are limited only by your imagination – and not even that, necessarily.

Other great products...

Plastic Business Cards

The plastic cards we produce will last for a very long time, since they are made from solid core PVC.

Find out more

Membership Cards

Your membership scheme requires the best cards available, here at Plastic Card Experts we only deal in superior quality cards.

Find out more

Gift Cards

Boost your business sales with your very own customised gift cards.

Find out more

Why choose Plastic Card Experts

UK Based

We're based in Hertfordshire, UK so we are on your timezone so here at the end of the phone or feel free to call in for a cuppa

High Quality

We pride ourselves on delivering our clients with simply the best plastic cards we can that they are proud to hand out

Fast Turn Around

Standard turnaround 10-15 working days Need them faster? Express options always available please speak to us

Fair pricing

We will give you the best price we can for your cards.

Because We Care!

As a company we are striving to be as green as possible, so you can start feeling good about your Eco Friendly Plastic Cards.

Eco Friendly Options

Our cards are made with recycled plastic at no extra cost
More Information >

Let’s get your order started today

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